7495 HF Electric Rope Shovel

7495 HF Electric Rope Shovel

Electric rope shovels have been successfully removing overburden and ore on mine sites around the world for more than a century. Driven by a vision to make these highly productive machines safer, more reliable and even more productive, we challenged the status quo and built an electric rope shovel that’s better.

Dimensions

Note
Dependent on application and material density
Length of boom
67.0ft
Overall length of dipper handle
47.0ft
Dipper Payload
120t
Dipper Capacity
30.6-62.7 m3 (40-82 yd3)
Dipper Payload (Available Dipper Payloads Up To 109 Tonnes [120 tons] When Specified)
120t
Note
Dependent on application and material density

Weights

Note
These weights will vary slightly depending upon dipper and optional equipment selection
Net weight, domestic, without ballast or dipper
2305820.0lb
Note
All specifications are based on a 45 m3 (59 yd3) dipper and standard 317.5 cm (125 in) treads
Working Weight - With Dipper and Standard Links
3155000lb
Ballast - Furnished By Customer
667150lb
Note (1)
These weights will vary slightly depending upon dipper and optional equipment selection
Note (2)
All specifications are based on a 45 m3 (59 yd3) dipper and standard 317.5 cm (125 in) treads

Electrical

Power Requirements – 50 Hz
6,000V, 6,600V, 7,200V, 11,000V
Power Requirements – 60 Hz
7,200V, 13,800V
Main Electrical Systems - Trail cable (furnished by customer)
SHD-3-#1/0 at 8000V
Power Requirements – Average power demand
934-1308 kW
Note
Other voltage options available to suit customer requirements
Trail cable (supplied by customer)
SHD-3-#1/0 at 8000V
Transformer, auxiliary
350 kVA, 7200V primary
Power Requirements - Voltage
3 phase, 50/60 Hz, 7,200V
Power Requirements - 50 Hz
6,000V, 6,600V, 7,200V, 11,000V
Power Requirements - 60 Hz
7,200V, 13,800V
Power Requirements - Average Power Demand
934-1308 kW
Note
Other voltage options available to suit customer requirements
Power Requirements - Peak power
3737 kW
System Voltage - Nominal
50/60 Hz, 7,200V
Drive
IGBT Acutrol drive system

Front End

Boom - Boom point sheave diameters
96.0in
Boom - Boom point sheaves
twin-grooved, flame-hardened
Boom - Handle diameter
34.0in
Boom - Wall thickness (nominal)
3.0in
Components
One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
Rope Data: Hoist – No.
2
Crowd
Rope Crowd with crowd machinery located at the front center of the revolving frame.
Rope Data - Boom susp. - Construction
struct. strand
Rope Data - Boom susp. - Diameter
3.25in
Rope Data - Boom susp. - No.
4
Rope Data - Boom susp. - Type
equalized
Rope Data: Crowd – No.
1
Rope Data: Retract – No.
1
Rope Data: Boom suspension – No.
4
Rope Data: Dipper trip – No.
1
Rope Data: Hoist – Diameter
2.75in
Rope Data: Crowd – Diameter
2.5in
Rope Data: Retract – Diameter
2.5in
Rope Data: Boom suspension – Diameter
3.25in
Rope Data: Dipper trip – Diameter
0.75in
Rope Data: Note
High impact ropes available as an option
Rope Data - Retract - Construction
8 × 37
Rope Data - Retract - Diameter
2.5in
Rope Data - Retract - No.
1
Rope Data - Retract - Type
single dual
Components
One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
Crowd (1)
Rope Crowd with crowd machinery located at the front center of the revolving frame, consisting of motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft.
Crowd (2)
(Optional) HydraCrowd, hydraulic power skid, located at the front center of the revolving frame deck, powers a large hydraulic cylinder to move the dipper handle fore and aft.
Rope Data - Boom Suspension - Diameter
3.25in
Rope Data - Boom Suspension - No.
4
Rope Data - Crowd - Diameter
2.5in
Rope Data - Crowd - No.
1
Rope Data - Dipper Trip - Diameter
0.75in
Rope Data - Dipper Trip - No.
1
Rope Data - Hoist - Diameter
2.75in
Rope Data - Hoist - No.
2
Rope Data - Note
High impact ropes available as an option
Rope Data - Retract - Diameter
2.5in
Rope Data - Retract - No.
1

Main Structures

Crawler Dimensions – Overall width 317.5 cm (125 in) treads
41.67ft
Ground Bearing Pressure – Total effective bearing area 317.5 cm (125 in) treads
57 m2 (247 kPa); 614 ft2 (36 psi)
Planetary Propel
Dual-motor independent drive
Swing
Two planetary gearboxes, each driven by a vertically mounted motor, are located on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack.
Hoist
A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
Crawler Mounting - Total effective bearing area (317.5 cm treads)
57.13 m2 (245 kPa); 615 ft2 (35.6 psi)
Crawler Mounting - Total effective bearing area (355.6 cm treads)
64 m2 (219 kPa); 689 ft2 (31.8 psi)
Hoist
A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
Planetary Propel
Dual-motor independent drive
Revolving Frame (Center Section) - Welded, impact-resistant steel: Length
27.49ft
Revolving Frame (Center Section) - Welded, impact-resistant steel: Width
12.07ft
Swing
Two planetary gearboxes, each driven by a vertically mounted motor, are mounted on either side of the revolving frame.
Swing (cont'd)
Dual-output pinion shafts from each gearbox engage the swing rack.
Turntable - Forged rim, alloy steel swing rack pitch diameter
17.26ft
Turntable - Number of tapered rollers
50
Turntable - Tapered rollers diameter
10.75in
Turntable - Tapered, forged alloy steel roller rails diameter
14.83ft
Turntable - Teeth external cut (face)
9.5in
Upper Works Overall Width - Including Standard Walkways
41.99in
Ground Bearing Pressure - Note
Ground bearing pressure is dependent upon many factors
Hoist
A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
Crawler Dimensions - Overall Width 317.5 cm (125 in) Treads
41.67in
Ground Bearing Pressure - Total Effective Bearing Area (317.5 cm/125 in) Treads
57 m2 (247 kPa); 614 ft2 (36 psi)
Planetary Propel
Dual-motor independent drive
Swing
Two planetary gearboxes, each driven by a vertically mounted motor, are located on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack.

Dimensions/Working Ranges

Maximum dumping radius
71.0ft

Dimensions - Optimal Working Ranges

Maximum clearance radius (revolving frame)
30.64ft
Maximum cutting height
58.4ft
Maximum cutting radius
82.68ft
Maximum dumping radius
71.0ft
Operator’s eye level
34.81ft
Overall width
46.0ft
Radius of level floor
57.32ft

Lube System

Components (1)
Six pumps (four for open gear lubricant and two for grease) located in an insulated, heated, double-walled lube room
Type
Automatic, single-line system for open gear lubricant and grease
Components
External fast fill from lower level
Components (2)
External fast fill from lower level

Dimensions - Working Ranges

Dipper Capacities
30.6-62.7 m3 (40-82 yd3)
Dipper Payload
120ton (US)
Maximum Dumping Height
29.53ft
Operating Weight
3155000lb

Dimensions (Approximate) - Optimal Working Ranges*

Dumping Height - With Clearance to Open Dipper Door
29.53ft
Cutting Height - Maximum
55ft
Cutting Radius - Maximum
79.72ft
Radius of Level Floor
55.77ft
Revolving Frame Tail Swing Radius
30.51ft
Note (1)
Optimal working ranges based on loading a Cat 797F truck.
Note (2)
*All specifications are based on a 45 m3 (59 yd3) dipper and standard 317.5 cm (125 in) treads.