G3516B Land Electric-Drive Drilling Module

G3516B Land Electric-Drive Drilling Module

Oil and gas drilling is a complex task that requires specialized power generation equipment. Cat 3500 generator sets are specifically designed for drilling operations of electric AC rigs. They combine decades of field experience of the 3500 platform with technology in electronics to ensure highest performance, low emissions, and simplified operator interface.Cat engines are backed by the worldwide network of Cat dealers ready to support your operation with technical support, service, parts, and warranty.

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Engine Specifications

Minimum Rating
1320.0ekW
Maximum Rating
1320.0ekW
Emissions
Non-certified
Engine Control and Protection
ADEM A3
Generator
SR4B
Voltage
600
Aspiration
Turbocharged-Aftercooled
Bore
6.69in
Stroke
7.48in
Displacement
4210.0in3
Fuel System
EUI
Oil Change Interval
500.0hr
Weight
41469.0lb

Capacity for Liquids

Lube Oil System (Refill)
107.0gal
Cooling System (Engine)
61.5gal

Dimensions

Width
93.9in
Length
310.0in
Height
99.2in

Standard Equipment

  • Air Inlet System
    • Corrosion-resistant aftercooler core
    • Air Inlet shutoff
    • Regular duty air cleaner
  • Control System
    • ADEM A3 ECU, left-hand mounted
    • Direct rack control 0-200 mADC, space heater and jacket water heater connection and controls
  • Cooling System
    • Separate-circuit aftercooled
    • Outlet controlled jacket water thermostat
    • Jacket water pump – gear driven
    • Dual outlet
    • Aftercooler water pump – gear driven
    • Aftercooler water thermostat
  • Exhaust System
    • Dry exhaust manifold
    • Dual turbochargers, water cooled bearings
  • Flywheel And Housing
    • SAE No. 00 flywheel
    • SAE No. 00 flywheel housing
    • SAE standard rotation
  • Fuel System
    • Fuel filter simplex (LH) with priming pump (LH)
    • Fuel transfer pump
    • Fuel return line with flexible connection
    • Electronic unit injectors
  • Generator Attachments
    • Barrel-mounted petroleum terminal box with air filter andpressure differential switch
  • Instrumentation
    • Emergency stop button
    • Analog Gauges:
      • Fuel pressure
      • Engine oil pressure
      • Engine oil temperature
      • Engine coolant temperature
      • DC voltage
      • Engine percent load
    • Service port connector
    • Customer connection terminal blocks
  • Emcp 4.3 Control Panel
    • 140 Mm (5.5 In) Graphical Display
      • Generator AC voltage, 3-phase (L-L & L-N), ± 0.25% accuracy
      • Speed
      • Battery voltage
      • Generator AC current (per phase and average)
      • Generator frequency
      • Power metering (kW, kVA, kVAr, pf)
      • Hour meters (kW-hour, kVAr-hour)
      • Engine oil pressure (psi, kPa or bar)
      • Engine oil temperature (°C or °F)
      • Engine coolant temperature (°C or °F)
      • Engine start and crank attempt counter
      • Real time clock
    • Communication
      • Accessory CAN data link
      • RS-485 annunciator data link
      • RS-485 SCADA (Modbus RTU)
      • Ethernet SCADA (Modbus TCP)
    • Controls
      • Auto/start/stop
      • Engine cooldown timer
      • Emergency stop
      • Engine cycle crank
      • Programmable cycle timer
    • Generator Set Protection
      • Over/under voltage
      • Over/under frequency
      • Generator phase sequence
      • Over current (timed and inverse)
      • Reverse kW, kVA
      • Current balance
      • Low oil pressure
      • High coolant temp
      • Low coolant level
      • Fail to start
      • Overspeed
    • Outputs
      • 16 programmable digital outputs
      • 3 programmable (4-20mA or ±10V)
      • 2 programmable (PWM)
    • Inputs
      • Emergency stop
      • Remote start
      • 12 programmable digital inputs
      • Oil pressure and water temperature
      • 3 programmable inputs (±10V, PWM, current,or resistive)
      • Oil temperature, fuel level
    • Other Features
      • Programmable security levels
      • Reduced power mode
      • Programmable kW relay
      • Cat switchgear integration
      • Status event log
  • Lubrication System
    • Crankcase breather
    • Oil cooler
    • Shallow oil pan
    • Oil drain extension, 2 in NPT female connection
    • Simplex oil filter
  • Mounting System
    • 4.19 m (165 in) length, 412 mm (16.2 in) height tubes, 1.18 m (50.5 in) wide
  • Protection System
    • Engine alarms, derate, and shutdown in abnormal operation
  • Starting System
    • TDI air starting motor, RH – 1034 kPa (150 psi)
  • General
    • Paint - Cat yellow
  • * Denotes which option is included in the standard configuration

Optional Equipment

  • Air Inlet System
    • Heavy duty air cleaner
    • Remote air inlet adapter – rectangular
    • Remote air inlet adapter – round
  • Control System
    • Engine Control Options:
      • Cat DVR control, includes reactive droop capability,3-phase voltage sensing, kVAR/PF modes, RFIsuppression, min/max exciter limiter and exciterdiode monitor, space heater and jacket water heaterconnection and controls
      • Direct rack control 0-200 mADC with 6 stator RTDs,2 bearing RTDs, space heater and jacket water heaterconnection and controls
      • Cat DVR control, includes reactive droop capability,3-phase voltage sensing, kVAR/PF modes, RFIsuppression, min/max exciter limiter and exciterdiode monitor, space heater and jacket water heaterconnection and controls,6 stator RTDs, 2 bearing RTDs
    • Load sharing governor, 2301A
  • Cooling System
    • Radiator Options:
      • Remote cooling connection RH
      • Remote cooling connection LH
      • Customer-provided radiator
      • Custom radiator
    • Coolant level sensor
    • Coolant conditioner
    • Cooling System Connection Options (for Use With Customer-suppliedradiator):
      • Dual outlet coupling-type connections
      • Dual outlet hose and clamp-type connections
    • Fan drive and belt guard (for use with remote and customersuppliedradiators)
    • Fan Pulley Options (for Use With Customer-supplied Radiator):
      • Front stub shaft
      • Front stub shaft with 197 mm pulley
      • Front stub shaft with 248 mm pulley
      • Custom
  • Exhaust System
    • 1200 Rpm Model Only:
      • 203 mm to 310 mm (8 in to 12 in)
      • Flexible fitting, 203 mm (8 in) ID
      • Elbow, 305 mm (12 in)
      • Muffler, 305 mm (12 in)
      • Muffler, 356 mm (14 in) – spark arresting, includescompanion flanges, clean-out box, and spark box
      • Muffler, 305 mm (12 in) – spark arresting, includescompanion flanges, clean-out box, and spark box
    • 1500 Rpm Model Only:
      • Adapter, “Y,” converts two 203 mm (8 in) to one 356 mm(14 in) outlet
      • Weldable exhaust flanges (2), 250.95 mm
      • Elbow, 356 mm (14 in)
      • Muffler, 356 mm (14 in), spark arresting, includescompanion flanges, clean out-box, and spark box
  • Fuel System
    • Custom fuel filter
    • Primary fuel filter
    • Primary fuel filter with water separator
  • Generator Attachments
    • Cable access box
    • Air filter
    • Bearing RTDs
    • Low voltage extension box
    • Manual voltage control
  • Instrumentation
    • Communications module PL1000T
    • Communications module PL1000E
    • Thermocouples installed, one per cylinder
  • Lubrication System
    • Custom oil filter
    • RH installed centrifugal oil filter
    • SAE15W40, Caterpillar DEO, 500 hour
    • Crankcase fumes disposal
    • Oil level regulator
  • Mounting System
    • Bases
    • Vibration isolators, rails
  • Power Take-off
    • Alternator, 24V, 68A
    • Front accessory drive
    • Pulleys
  • Protection System
    • Explosion relief valves (3)
    • Metal particle detector switch
    • Metal particle detector with annunciator
  • Starting System
    • Custom starting motor
    • Air pressure regulator
  • General
    • LH installed engine barring group
    • Jacket water heater, UL recognized, 120-240V, singlephase, 6 kW, LH and RH mounted
    • Jacket water heater, UL recognized, 120-480V, singlephase, 12 kW, LH and RH mounted
    • Jacket water heater lines